In the Shop
What is happening at Infinity Luthiers?
- February 2010
Feb. 6
The broken guitar gets its reset. The mahogany project gets its neck carved and fit.
January 2010
Jan. 30
The broken guitar gets its top removed. Then a new Adirondack spruce top is added and bindings and purfling installed.
Jan. 24
Sometimes guitars break. This model was broken when it fell. The top has to be replaced, but first the neck needs to come off.
Jan. 23
Still no resolution to the shipment from Belize. During the break from the cold, the archtop and mahogany projects have both been shot with their first coats of lacquer.For more details and photos of the river recovered Honduras mahogany build, click here.
Jan. 19
We are still waiting for our newest shipment of river-recoved mahogany to be released at the port. In the mean time, we got a sunburst shot on the archtop restoration and have bound and been pore filling the mahogany project.For more details and photos of the river recovered Honduras mahogany build, click here.
Jan. 13
Already, it has been a very busy new year at Infinity Luthiers.
The River-recovered Honduras Mahogany guitar is taking shape, but most important this year is that we have spent some time in Central America touring the areas that the old growth logs are being found. Spending time in Belize was an eye opening experience. We met with locals in the cities and countryside, viewed areas where logs lay in water eagerly waiting for their chance to be found and constructed into beautiful furniture and instruments, and partook of local food and drink. Below are a few photos from our trip.The fretboard below in the Dec. 27 entry is crafted from this tree, the Sapodilla. It has been and still is used for its latex gum in the sap. The sap you can see in this old photo to the right is boiled into a large gummy block called 'chicle'. Chicle is Spanish for chewing gum. The Sapodilla is often called the chewing gum tree. No live trees are allowed to be cut because of their role in harvesting the chicle. Lumber from the Sapodilla would likely be full of sap and be a sticky mess to sanders and knives. The Sapodilla we are finding has been submersed for over 100 years and the sap has been eaten away by the anaerobic bacteria. The wood is great to work with and produces a beautiful, unseen until now, pattern of dark brown and blond streaking.
The Belize river flows from the western mountains to the Caribbean Sea in the East. This river was one of the main methods of transporting Mahogany and other logs to the ships in Belize harbor. If you can imagine the hundreds of thousands of logs in the river at any given time you can imagine how many of these logs were pushed down into the silty mud at the slow points in the river.
Here is an old photo of mahogany and other logs on a British vessel en route to Britain. The lumber was primarily used for high-end furniture.
Here is a photo of a living Honduras Mahogany tree. In Belize they call it a Belizean Mahogany tree. This tree was along the side of the road out to one of our river entry points.
This is the Belize river as seen from a ferry between Belmopan and San Ignacio. We were on our way to Spanish Lookout when we took this ferry. The Mennonites populate the Spanish Lookout area and completely transformed it to a farming community. If you didn't know better, you would swear that you were back in the fields and green pastures of Central Illinois.
Here is one of our processing areas. The logs are minimally processed by trimming off the cheeks of the logs. This processing is required by the government before the logs can be exported.
Here is Zev. He is considered the Indian Jones of Central America and finds submersed logs instead of artifacts from ancient civilizations. Here he is explaining the process of removing and processing the logs.
Much of the land in Belize is owned by the government. Here is land that is simply existing as scrub. If the British had replanted the mahogany during and after their logging of the country, there would be more mahogany today than we could use. If Belize had replanted the mahogany in these areas of deforestation after gaining their independence in 1981, the forests would be thick and ready for sustainable harvesting. 
Sometimes I think people forget that folks gotta eat. Here is some land that used to be heavily populated with mahogany now used as pasture. The cattle provide dairy and meat products and manure. Meat you say? Moo they say... :)
One of Belize's main exports is citrus and citrus concentrate. Here is some land that was previously mahogany forests used for orange production. During the cold winter of 2009-2010 Belize will likely see a higher demand for their citrus due to freezing temperatures in Florida.
Aaah.. Chico, myself and Zev. The moment came too soon when saying our goodbye's at the airport. Chico is a resident of Belize and former director of several of the largest corporate arms in Belize. In the middle is me, wide eyed luthier-explorer. Zev is the Indiana Jones of Central America. His extensive knowledge of the history of logging in the region has come through researching historic documents and gleaning information from the elders of the indigenous people. His mission: recover the river logs and use as a substitute for today's cutting, reforest and preserve the entirety of Central America.
- December 2009
Dec. 27
This is sapodilla. This is also old growth sinker lumber from Belize. We will be testing this lumber for back and side sets after the current Old Growth Honduras mahogany build is complete. It certainly has potential to be a great tonewood.
Dec. 26
This 50's archtop is being completely restored. It just got a beautiful new chechem fretboard with some custom inlay. Chechem fretboard blanks will be available in the store soon.
Dec. 22
Take a look at the Reclaimed Mahogany compared to a neck blank recently purchased from Martin 1833 shop. The Martin blank is on the top...
For more details and photos of the reclaimed Honduras mahogany build, click here.
Dec. 21
One of the saws made its way to our parter in reclaimed exotic lumber, GreenerLumber LLC... Now cross-cutting the large stock will be a breeze. If you need large equipment, 3-phase is the way to go. Get a phase converter and you'll never look back!
Dec. 14
I was able to get up to the shop this weekend and complete some more of the guitar using the Reclaimed Honduras Mahogany. Bending the sides was a tricky process. I had to thin the sides down to just under one tenth of an inch to bend them without cracking. My first attempt at bending them with a greater thickness resulted in a crack along the curl in the upper bout.
Dec. 7
While the Illini football team managed to score 52 points and still lose the final game of the season, we got some work done using a set of the Reclaimed Honduras Mahogany. I selected a back and side set from the figured stock. Don't worry, the primo material is reserved for you. :-)
For more details and photos of the reclaimed Honduras mahogany, click here.
- November 2009
Nov. 22.
Spent some time in Cincinnati with Popular Woodworking Senior Editor and Funiture Builder, Glen Huey. Rich and I delivered some of the old growth mahogany to Glen, who will be trying the lumber out by building a lowboy. To follow Glen's blog on Popular Woodworking.com click here.
Nov 15.
Well, we are now on our way to bringing reclaimed old growth mahogany to the US. Infinity Luthiers is now the marketing agent for the instrument grade and quartersawn material processed by GreenerLumber LLC. Greener Lumber, owned and operated by Richard Petty, is working with agents in Belize to find logs lying at the bottom of creek and river beds. Some of this material is already here and has just finished drying. I do not forsee any of the mahogany making it into the tonewood store until late December or early January.
Many folks have been contacting us with requests for material; thank you for your interest. We would like to give everyone a chance at some tonewood or quartersawn material to complete their instrument or woodworking project, so, we are starting an email list for the tonewood store. If you join the email list, an email will be sent to you each time new lumber is added to the tonewood store. For those of you not on the email list, you will have to check the tonewood store often. As the lumber becomes more available and we have a steady supply coming out of the kiln, I envision being able to take custom orders for material.
Until the email list is in place, please use the contact us page to send a note. Indicate your name, email address and that you would like to be placed on the email list for tonewoods.
As new material is milled, resawn and used in projects, check here for updated photos and comments about the quality of the lumber.
Nov. 8.
Wrapped up a festival in Springfield, Illinois. Many jammers got the opportunity to demo an IHD-28 and Cocozilla. Up next is a marketing trip to Missouri. Keep posted to the tonewood store, a unique mahogany may be coming soon.
- October 2009
Recovery from IBMA week in Nashville.
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